Heat Treatment Furnace

Product Details:

Heat treatment (or heat treatment) generally refers to a group of thermal processes in industrial and metalworking applications used to intentionally alter the physical and sometimes chemical properties of materials, usually metals continuous mesh belt furnaces. These changes in physical and chemical properties usually take the form of hardening or softening of the material by heating it in a hot furnace or cooling it to extreme temperatures.

A heat treatment furnace is essentially a heating chamber. a refractory vessel containing both steel and heat. The furnace chamber is heated with a heat source. Depending on the requirements, the heat supply should be adjusted and a continuous mesh belt furnace. More heat is needed during the heating season, but once the stove reaches and is maintained at the required temperature, it will require nearly constant heat.

Heat must be supplied throughout a properly designed furnace to ensure a constant temperature wherever the charge is held. Doors and openings are kept as small as possible to reduce heat loss. Tempering and low-temperature furnaces may require provision for forced air or atmospheric circulation. Carburized parts can be self-quenched in the furnace.

Heat treatment furnaces play a very important role in imparting reproducible performance characteristics to steel parts. Furnace design depends on the material being processed and the specific process that needs to be performed at a specific temperature. If parts need to be heat treated at different temperatures, multiple furnaces may be required as a furnace suitable for use at 1300°C may not be suitable for use at 300°C.

This is because below 700 °C, especially around 300 °C, heat transfer is primarily by conduction and convection. The role of radiation is relatively minor. Box ovens are therefore unsuitable. Requires convection oven. Therefore, it cannot be tempered in a quenching furnace. Modern oven designs are so advanced that there are specific ovens for all temperature ranges. There is no furnace that efficiently performs all heat treatments.

Gas-Operated Furnace for Heat Treatment Application

Gas-Operated Furnace Technical Specification:

• Our Gas –Operated Furnace can be used in various application of Heat Treatment.
• Our Furnace is installed with Riello Combustion Equipment so our customers will never face any interruption in Firing, Temperature uniformity.
• Noted Superb Heating Results with Low consumption of Fuel.
• Our Furnace is capable of raising Maximum Temperature Up to 1550 C
• Furnace refractory is 12 inch thickness Best class insulation of Branded Refractory manufacturer such as Calderys itself.
• Saves fuel and beak even point comes within minimum period time of continuous use.

Our Heat Exchanger system comes with no added extra cost unlike other manufacturers of Furnace it is installed with preheating combustion systems giving maximum performance range, specially designed to match the furnace, optimised for low power consumption along with 10-15% fuel saving technology.

Cutting edge Burner cut system technology which prevents the charged material from overheating and production loss for this our technology of uniform heatsense infrared thermocouple cut the burner when temperature is uniform in the furnace and prevents the manufacturer from incurring losses.

If you require a technical quotation please let us know below key points:

When a buyer approaches to us with requirement of Heat Treatment Furnace, We ask them what kind of furnace do you require, what is your product application, how much temperature is required for your product in terms of soaking time and heating time, weather you want to oil quench or water quench.

Product Details:

Bogie Hearth Trolley Type Furnace is basically used for Heat treatment of Metals in various Processes such as Annealing, Normalizing, Hardening, Stress Relieving, Solution Annealing, and Tempering Our Installed Furnace are Fully Automated with all display and Safety control shows a point path How the Microstructure inside the metal changes i.e. How it becomes hard or soft.

Various grades of Steels in the form of forgings, castings, fabricated components etc. can be processed in our furnace hassle free and in a cheap production cost.

Range:

Our unit is fully capable of manufacturing Bogie Hearth Furnace For up to 10-15 ton charge weights.Furnace can be accommodate with Electrical Heating Elements only when the charge is less than 04 tons per batch and Temperature required is less than 1200 Degree Celsius. Furnace with operating temperature more than 1200 Degree Celsius is accommodated with Fuels such Gas or Oil.

Operation:

Furnace can be offered with Single Trolley (Bogie) System, Double (Bogie) Trolley System, with gear motorized and pinion drive system, for ease of gate movement pneumatic or motorized operation can be accommodated for effective operation.

Heating System:

Furnace can be installed with Kanthal or Nicrome series heating elements. For bigger Furnace Option for Automatic North American Burners for fuels like Furnace Oil, LDO, Diesel and Gas is also offered.

Heating Can be offered in Both Electrically Heated as well as gas or liquid fuel fired including high velocity burners.

Temperature Range:

• Moderate Heat: 0-500 Degree Celsius.
• High Temp. Electrical: Maximum Up to 1200 Degree Celsius.
• High Temperature. Fuels: Gas / Oil up to 1480 Degree Celsius.

Salient Features:

• Motorized-Mechanical Bogie Drive System.
• Temperature Display and Controls Via Digital Temperature Controller.
• Temperature Uniformity via High end velocity burners and Heat Recovery by Recuperative system.
• Automation by Close end PID controllers
• Superior Refractory for High Temperature Gas fired Furnaces as well us Electrically Heated Furnaces
• Ideal Furnace Designed for High end long section of steel, Forging and casting parts.
• Sturdy design of Counter Weight system for Rise and fall of door.

Summary of Bogie-hearth Furnaces

• Temperature range maximum 1000 °c and 1380 °c
• Rigid Structural steel shell, tough body with superior refractory Solution.
• Furnace Skin Temperature not more than 45 Degree Celsius.
• Furnace Door can be customized as Hinge Type door and Well as Rise and Fall Type.
• Furnace Controls are simple and Easy.
• Single Flanged Fully Machined Wheels for safe and reliable charging operation.

Additional Information:

• Item Code: AF01
• Production Capacity: 9 Ton / Day
• Delivery Time: 20-25 Days
• Packaging Details: Export Worthy Wooden Crate Packaging.

Product Details:

Bogie Hearth Trolley Type Furnace is basically used for Heat treatment of Metals in various Processes such as Annealing, Normalizing, Hardening, Stress Relieving, Solution Annealing, and Tempering Our Installed Furnace are Fully Automated with all display and Safety control shows a point path How the Microstructure inside the metal changes i.e. How it becomes hard or soft.

Various grades of Steels in the form of forgings, castings, fabricated components etc. can be processed in our furnace hassle free and in a cheap production cost.

Range:

Our unit is fully capable of manufacturing Bogie Hearth Furnace For up to 10-15 ton charge weights. Furnace can be accommodate with Electrical Heating Elements only when the charge is less than 04 tons per batch and Temperature required is less than 1200 Degree Celsius. Furnace with operating temperature more than 1200 Degree Celsius is accommodated with Fuels such Gas or Oil.

Operation:

Furnace can be offered with Single Trolley (Bogie) System, Double (Bogie) Trolley System, with gear motorized and pinion drive system, for ease of gate movement pneumatic or motorized operation can be accommodated for effective operation.

Heating System:

Furnace can be installed with Kanthal or Nicrome series heating elements. For bigger Furnace Option for Automatic North American Burners for fuels like Furnace Oil, LDO, Diesel and Gas is also offered.

Heating Can be offered in Both Electrically Heated as well as gas or liquid fuel fired including high velocity burners.

Temperature Range:

• Moderate Heat: 0-500 Degree Celsius.
• High Temp. Electrical: Maximum Up to 1200 Degree Celsius.
• High Temperature. Fuels: Gas / Oil up to 1480 Degree Celsius.

Salient Features:

• Motorized-Mechanical Bogie Drive System.
• Temperature Display and Controls Via Digital Temperature Controller.
• Temperature Uniformity via High end velocity burners and Heat Recovery by Recuperative system.
• Automation by Close end PID controllers
• Superior Refractory for High Temperature Gas fired Furnaces as well us Electrically Heated Furnaces
• Ideal Furnace Designed for High end long section of steel, Forging and casting parts.
• Sturdy design of Counter Weight system for Rise and fall of door.

Product Details:

Indotherm Bogie Hearth Furnace is used for annealing, normalizing, hardening, solution annealing, tempering. etc. We offer Bogie Hearth Furnace with single bogie or double bogie. Our Bogie Hearth Furnace comes with motorized rack and pinion drive system. Our Bogie Hearth Furnace gives excellent performance with all types of concerned products.


Features:

·         Excellent insulation type

·         Mechanized bogie drive

·         Complete temperature uniformity

·         Sturdy construction

Why Buy Our Bogie Hearth Furnace?

·         Energy saving

·         Longer life

·         Minimum maintenance

·         Market leading price

Price Range - Rs. 50 Lakh - 5 Crore Per Piece

Additional Information:

• Item Code: 8417
• Production Capacity: 1
• Delivery Time: 20 Days
• Packaging Details: The furnace is Usually Dispatched without Refractory and Brick Lining is Done at Customer Site

Product Details:

INTRODUCTION

Indotherm Equipment Corporation is the manufacturer and Supplier of Reheating Furnace, Forging Furnace, Pit Type Furnaces, Aluminium Melting Furnace, Recuperator, Industrial Burner and allied equipments in the need of Heat Treatment Industry.

COMPANY PROFILE-FORGING INDUSTRY

Offering the economical method in areas of following forge plant processes with best tech Forging furnaces and ovens. Solution for Heating for Forging, Stress relieving after forging, Heat treating,Pre-heaters, Air cooling units, heating of end and centres.

MANUFACTURING

Since 1990 we are manufacturing world class forging furnace for heating and reheating large steel ingots, metals and steel parts. Furnace are made with high quality high temperature refractory temperature resistance up-to 1800 Degree Celsius. The construction will be build to long last and so will the overall furnace.

FORGING PROCESS DETAILS

Furnace can be classified into gas forge and oil forge where gas forges typically uses propane and natural gas as the fuel and in fuel Furnace oil , diesel and light fuel oil can be categorized.

We can also manufacture custom build furnace vary in size and construction, from large Chamber using a big burner with a blower or several atmospheric burners to forge the material.

Some forges process Also known as:

Flat-Die Forging, Hand forging, And Smith forging. Also different types of metals will have a different factors involved when forging them, some will be easier to forge than others. 

Additional Information:

• Item Code: FO100K
• Production Capacity: 2 Per Month
• Delivery Time: 20 Days
• Packaging Details: Expert Worthy Wooden Crate Packaging.

Product Details:

Indotherm Equipment Corporation manufactures Salt-Bath Furnaces for Heat Treatment of Steel or radiance Metals. We can supply Electrically Heated as well as Gas-operated furnace as per customer needs.

Our salt bath furnace is made out of High Quality refractory from repeated brands and nicely welded with mild steel metal sheet. Our Manufactured SS pot, crucible is tested ultrasonically before it is filled with molten salt into which work is immersed for either heating or cooling. Our manufactured crucible pot is capable of handling heavy salts such as nitrates, nitrites, caustic soda, chlorides, carbonates, and cyanide.

Our Custom made Furnaces can be operated temperatures from 500 Degree C -1200 Degree C

Salt Bath Furnace Model: IEC-300 KG Per Batch
Maximum Temperature: 1050 Degree C

Additional Information:

• Item Code: IEC300K
• Port of Dispatch: Mumbai Nhava Sheva
• Production Capacity: 4-5 per month
• Delivery Time: 20 days
• Packaging Details: Wooden Box packing by professionals