Crucible Furnace For Non Ferrous Metals

Product Details:

CRUCIBLE TYPE MELTING FURNACE
Indotherm Equipment Corporation Manufactures Oil/Gas Fired as well as Electrically Heated Crucible Type Aluminum Melting cum holding furnace. Crucible Furnace is used where quality of product is considered with utmost importance. These are indirect fired furnace where material is being charged in crucible and crucible gets heated directly by Combustion from fuels such as oil, gas or electricity.

GENERAL PERFORMANCE BENCHMARKS:

• Fuel Consumption:0.5Kw/Kg for melting at 720 ???C Tap out temperature.12 Kw/Hr for Holding.
• Capacity:100 Kgs – 700 Kgs per Batch.
• Charging:Manual or Screw Conveyor.
• Metal Tapping:Manually or Hydraulic Tilting via Furnace Launder.
• Fuels:Electrically heated or with LDO/FO/HSD/LPG/Propane.

APPLICATION:

• Aluminum Ingot Manufacturing Process.
• Aluminium Die Casting.
• Aluminium Sand Casting.
• Aluminium Gravity Casting.

DESIGN FEATURES

• Furnace can be customised as per customer needs by means of Design, Choice of Fuels and Metal Tapping (Manual or Hydraulic).
• Furnace Refractor Insulation quality – Skin Temperature less than 50 ???C.

 

DISTINCT BENEFITS OF Indotherm’s CRUCIBLE TYPE MELTING FURNACE

1. Our Furnace is very safe for the workers / Furnace operators in terms of Oil leakage alarm, Overheating of Metal Alarm.
2. Choice of Fuels as per customers we have heating systems available in (Electrically heated / Fuel fired such as gas or oil).
3. High Quality Wire Breaded refractory lining eliminating the traditional refractory practices faster head, efficient combustion.
4. Furnace can be equipped with gear motor or Hydraulic Cylinders for Tilting.

CONSTRUCTION

Furnace Shell is manufactured by High Quality 6-8 mm Carbon steel fabricated construction using plate and rolled sections. The furnace is insulated with high temperature refractory, backed with ceramic insulating board and calcium silicate solution.

TEMPERATURE CONTROL

Provision of maintain the temperature has been provided in the furnace. Concept temperature control is by sensing molten metal temperature through thermocouple and indicator panel.

BURNER

The North American style multiple stage type burners is complete with automatic operated flame sensing ignition rod, electric ignition safe and reliable operation. The burner, when not operating, is protected against radiant heat from refractory by a thermostat activating the fan to maintain burner internals within acceptable temperature limits.

Electric Resistance Furnace: making no compromise in part of refractory insulation, our heating elements are designed in-house with wire alloys such as kanthal, nicrome or Silicon carbide rods. Option of silicon carbide heaters can be supplied and heaters can be replaced without removal of crucible.

Our Furnace is also known as: Crucible type furnace, Crucible type bale out furnace, Aluminum Melting Furnace, Die casting furnace, Hydraulic Tilting Crucible Furnace, Electrical melting cum holding Furnace, Stationary Aluminium Melting Furnace , aluminium scrap melting furnace, Aluminum Scrap recycling Furnace. Beta Die casting Furnace, Crucible Furnace / Pit Type Melting Holding Furnace, Aluminum Holding Furnace with Cast Crucible, Electric Aluminium Melting Furnace, Aluminum Ingot making furnace, Oil Fired Furnace for Melting Dross, Oil fired furnace for Melting Aluminum Scrap, Gas Fired Furnace, and Non-Ferrous metal melting furnace. Electric Melting Solid state electric resistance aluminum melting furnaces, Gas Fired Melting Solid state, energy efficient, gas fired aluminum melting furnaces.

Additional Information:

• Item Code: AMF500
• Port of Dispatch: Mumbai (nhava sheva)
• Production Capacity: 2 Ton Per Day
• Delivery Time: 20 - 25 Days
• Packaging Details: Export Worthy Wooden Crate Packing with Fumigation

Product Details:

Owing to our vast experience, we have been successful in catering to the requirements of our esteemed clients by offering quality Crucible Melting Furnace. Latest machines and advanced technology are employed in the manufacturing process of the offered furnaces following standards and norms of the industry. Post-production, these furnaces are thoroughly inspected by our quality controllers on certain parameters of quality to rule out every possibility of defect.

Features:

• Tough construction
• Highly efficient
• Less maintenance required

Additional Information:

• Delivery Time: 20 Days
• Packaging Details: Expert Worthy Wooden Crate Packaging.

Product Details:

With thorough industry knowledge, we are engaged in manufacturing, supplying and exporting a wide range of Tilting Crucible Aluminum Melting Furnace. All these aluminum melting furnaces are manufactured under the strict surveillance of our experienced professionals using high grade machines and latest technology. Our procuring agents source the material to be used in production process from certified vendors of market.

Features:

• Tough construction
• Outstanding performance
• Easy operations

Additional Information:

• Item Code: CF500
• Production Capacity: 3-4 Units Per Month
• Delivery Time: 20 Days
• Packaging Details: Export Worthy Sea Packing

Product Details:

Backed by rich industry experience, we are manufacturing, supplying and exporting high quality Crucible Melting Tilting Furnace. Manufactured using high quality material, these tilting furnaces can be used manually or as part of an automated system. All these furnaces are particularly suitable for melting and casting of light, non-ferrous and heavy metals.

Features:

• Tough construction
• Outstanding performance
• Technologically advanced

Additional Information:

• Item Code: CMTF01
• Production Capacity: 2 in One Month
• Delivery Time: 20 days
• Packaging Details: Export Worthy Wooden Crate Packaging.

Product Details:

A crucible furnace is a cylindrical shape furnace comprises of fabricated MS Steel structure shell reinforced with suitable angle and channel. Unlike traditional build inside refractory Indotherm Equipment Corporation manufactured crucible furnaces are perfectly refractory lining and Insulated with World class refractory and mortar. 

We have established ourselves as a renowned manufacturer, supplier and exporter of optimum quality Gas Fired Furnace. Our product line is designed all non ferrous metals such as lead, zinc, aluminum, bronze and copper. These furnaces are designed up to three thousand kg per hour production capacity. 

Features:

• Easy to use
• Longer service life
• Less fuel consumption

Fuel-heated crucible furnaces are fired using gas or oil; whereas gas-firing is Fixed, non-tilt able crucible furnaces are mostly used as holding and bale-out Crucible Furnace use for Aluminum Melting.

Additional Information:

• Item Code: GFACF01
• Production Capacity: Up to 750 Kgs
• Delivery Time: 60 Days
• Packaging Details: Export Worthy Wooden Crate Packaging.

Product Details:

Our organization is counted amongst the most distinguished manufacturers, suppliers and exporters of Crucible Tilting Furnace. Offered furnaces are used in many areas of foundry. These products are ideal for melting or keeping warm. Our team of logistics personnel makes sure that the consignments are timely delivered at our customers’ destinations using easy modes of transportation.

Features:

• Minimal maintenance cost
• Highly efficient
• Excellent performance

A crucible furnace is a cylindrical shape furnace comprises of fabricated MS Steel structure shell reinforced with suitable angle and channel. Unlike traditional build inside refractory Indotherm Equipment Corporation manufactured crucible furnaces are perfectly refractory lining and Insulated with World class refractory and mortar.

 Technical Specification:

Additional Information:

• Item Code: CTF01
• Production Capacity: 2 per month
• Delivery Time: 20 Days
• Packaging Details: Export Worthy Wooden Crate Packaging.

Product Details:

We have built up ourselves as a prestigious manufacturer, supplier and exporter of ideal quality Hybrid Aluminum Melting Crucible Furnace. Our product offering is planned all non ferrous metals, for example, lead, zinc, aluminum, bronze and copper. These furnaces are planned up to three thousand kg for each hour generation limit. Likewise, we offer customization office of the offered product offering.

A crucible furnace is a cylindrical shape furnace comprises of fabricated MS Steel structure shell reinforced with suitable angle and channel. Unlike traditional build inside refractory Indotherm Equipment Corporation manufactured crucible furnaces are perfectly refractory lining and Insulated with World class refractory and mortar.

 TECHNICAL SPECIFICATION:

Additional Information:

• Item Code: AMCF02
• Production Capacity: 400-450 Kgs
• Delivery Time: 20 Days
• Packaging Details: Export Worthy Wooden Crate Packaging.

Product Details:

Indotherm Equipment Corporation has been manufacturing Foundry labs furnace since last two decades, Our Furnace has been installed in the various repeated Universities in India and abroad.

Foundry Furnace for University Lab Setup are generally for engineering students to understand the concept of Combustion technology and field of Ferrous and Non-Ferrous Metallurgy.

Every University Laboratory lab must have at least two types of Furnace Melting furnace and Heating Furnace.

Melting Furnace

A melting furnace shows how the metal is processed for melting or holding it to required temperature, and after reaching the temperature how the metal or alloy to be melted or kept hot is placed in a crucible. Pertaining to the operating temperature and the type of metal to be melted / kept hot, Metal Melting Foundry Furnaces are used.

Heating Furnace

Heating Furnace are basically set us in Undertaking the concept of Heat treatment of Metals , such and Annealing , Tempering, Salt bath Treatment, Hardening etc. How the Microstructure inside the metal changes. How it becomes hard or soft.

Fuels: OIL, GAS, ELECTRICITY

 

Operation: All operation are Kept Performed by Automated  Control Panel.

Additional Information:

• Item Code: IEC100
• Port of Dispatch: Mumbai (nhava sheva)
• Production Capacity: 2-5
• Delivery Time: 30-45 days
• Packaging Details: EXPORT WORTHY WOODEN CRATE PACKING

Product Details:

Gas Operated Copper Melting Furnace _{designed by Indotherm Equipment Corporation can be used for Melting and Holding operation. Furnace is equipped with high end two stage power burners can perform efficiently in Heavy Duty Melting Operation and Consistent temperature reading while holding Molten Metal.}

Copper Melting Furnace _{manufactured by Indotherm Equipment Corporation provides high quality melt -Low Flue gas absorption by the melt. Our furnaces ensures minimum burning loss as well as Low heat contact in the area above the crucible and 360° Rotatable top cover which saves energy when closed.}

Indotherm Equipment Corporation _{invests heavily in the areas of combustion as all our burners are of latest tech and optimized with flame guide. It has been noticed that burners performed efficiently in heavy duty operations.}

_{Our Furnace is equipped with all European parts gas line such as pressure regulator, gas filter, and manometer with solenoid valves for Safe flame monitoring.}

Maintenance and Operation

_{Furnace designed by Indotherm Equipment Corporation comes with operation manual  with easy to service and repair the parts up to an extent. Where as refractory of the furnace is 300 mm thick Multi-layered insulation with lightweight refractory bricks provide the furnace chamber lining which can withstand temperature up to 1500 °C; Our Furnace come with the Emergency outlet for safe discharge of the melt in case of a crucible break, Side exhaust gas discharge  with heat exchanger system.}

Typical Specifications for 400 Kgs Copper Melting Gas Fired Furnace

 

Additional Information:

• Item Code: IEC100K
• Production Capacity: 10-20
• Delivery Time: 20 Days from the date of Advance
• Packaging Details: Export Worthy Wooden Crate Packing

Product Details:

Pit Type Aluminium Melting Crucible Furnace

Crucible Furnace is one best choice of smelters for die-casting purpose. A crucible is made of either graphite or silicon carbide; this material can with stand temperatures up to 1600 °C. A typical Indotherm crucible furnace structure is manufactured with High Quality steel shell reinforced with suitable size of angel and channel. Inside of the furnace has a 280 mm refractory lining of High Alumina Bricks and Veneer fiber insulation for minimum heat loss. We provide an opening in bottom of the furnace in case of crucible breakage pouring of molten metal can done in an emergency pit made outside of the furnace. Combustion equipment such as Gas or Oil burner along with the centrifugal blower is attached to side of the furnace.

Indotherm Gas fired Crucible Furnace

Crucible made by Indotherm comes with pre-installed combustion fitting which makes the user easy to install the furnace and carry on with the production. Burners are one of the important aspects of Crucible furnace which ignites the combustion and when thermal conductivity is achieved user can start with the production

What can be melted in Gas fired Crucible Furnace?

Indotherm Gas Fired Crucible Furnace can be used for melting Aluminium, Zinc, Brass, Copper as well as Cast Iron.

What are the Choices of fuel?

Indotherm manufactured furnace are adaptable with various choice of fuels such as wood pellet, Used oil, LDO, Gas and Electric resistance.

Technical Parameters: 

 

Additional Information:

• Item Code: CF-01
• Production Capacity: 10-15
• Delivery Time: 15 Days
• Packaging Details: As Required or Needed by the customer

Product Details:

Can be used for residual fuel Oils as well as for the lighter grades. A sturdy burner with high combustion efficiency and hence consumes less fuel and gives out high C0₂ percentage.

Range from 0.5 to 40 gallons per hour. (2 to 1 80 liters per hour)

Additional Information:

• Production Capacity: Ex Stock
• Delivery Time: Same Day
• Packaging Details: Export Worthy Packaging.